Volkswagen ID.4: Brake pedal

• Assembly overview - brake pedal
• Separating brake pedal from and joining to brake servo
• Removing and installing brake pedal
• Removing and installing mounting bracket

Assembly overview - brake pedal

Assembly overview - brake pedal, left-hand drive vehicles

1. Mounting bracket

• ⇒ Rep. gr. 46; Removing and installing mounting bracket

2. Nut

• Qty. 5
• Renew after removing
• 20 Nm

3. Pivot pin

• Renew after removing

4. Cap
5. Brake pedal

• ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo
• ⇒ a5.3.1 nd installing brake pedal, left-hand drive vehicles", page 80

6. Support

• For ball head of brake servo push rod

7. Bearing shell
8. Bearing bush
9. Clamping washer

• Renew after removing

Assembly overview - brake pedal, right-hand drive vehicles

1. Mounting bracket

• ⇒ Rep. gr. 46; Removing and installing mounting bracket

2. Nut

• Qty. 5
• Renew after removing
• 20 Nm

3. Cap
4. Brake pedal

• ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo
• ⇒ a5.3.1 nd installing brake pedal, left-hand drive vehicles", page 80

5. Bearing shell
6. Support

• For ball head of brake servo push rod

7. Pivot pin

• Renew after removing

8. Bearing bush
9. Nut

• Renew after removing
• 20 Nm

Separating brake pedal from and joining to brake servo

Special tools and workshop equipment required

• magnetic rod and mirror -VAS 241 005-
• release tool -T10006A

Separating brake pedal from brake servo

For reasons of clarity, the pedal cluster is not shown in the illustrations of the following work procedures.

• Depress brake pedal -1- in direction of -arrow A-, and hold it in that position.

• Insert release tool -T10006A- -2- into mounting -3-.
• Pull release tool -T10006A- -2- in direction of -arrow B- until ball head of plunger rod -4- is released from mounting -3-.
• Pull release tool -T10006A- -2- with brake pedal -1- in direction of -arrow B-.

Connecting brake pedal to brake servo

• Hold push rod -1- in front of mounting -2-, and operate brake pedal -4- until ball head of push rod -1- can be heard to engage.

Important

• Make sure that push rod -1- is properly locked in mounting -2-.

• Use a commercially available lamp and magnetic rod and mirror -VAS 241 005- to verify that ball head of push rod is properly seated.

Important

• The fasteners -arrows- must be located behind ball head.

Removing and installing brake pedal

Removing and installing brake pedal, left-hand drive vehicles

Removing

• Remove lower steering column trim ⇒ General body repairs, interior; Rep. gr. 68; Compartments/covers; Removing and installing lower steering column trim.
• Remove footwell vent on driver side ⇒ Heating, air conditioning system; Rep. gr. 87; Air duct; Removing and installing footwell vent on driver side.
• Remove crash bar ⇒ General body repairs, interior; Rep.

  gr. 70; Dash panel cross member; Removing and installing crash bar.

• ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo.
• Pull clamping washer -2- off pivot pin -1-.

• Pull out pivot pin -1- in direction of -arrow-.
• Remove brake pedal from mounting bracket.

Installing

• Do not lubricate or grease the pivot pin.

Important

• The pivot pin must remain dry.
• Slide pivot pin from right to left through mounting bracket and brake pedal.
• Fit clamping washer onto pivot pin.
• Continue installation in reverse order of removal.

Removing and installing brake pedal, right-hand drive vehicles

Removing

• ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo.
• Unscrew nut -2- from pivot pin -1-.

• Pull out pivot pin -1- in direction of -arrow-.
• Remove brake pedal from mounting bracket.

Installing

• Do not lubricate or grease the pivot pin.

Important

• The pivot pin must remain dry.

• Push pivot pin from left side to right side through mounting bracket and brake pedal.
• Screw nut onto pivot pin, and tighten it.

Continue installation in reverse order of removal.

Tightening torques

• ⇒ Rep. gr. 46; Assembly overview - brake pedal

Removing and installing mounting of brake pedal on push rod

Removing

• Separate brake pedal from brake servo ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo.
• Release mounting -3- at fasteners -2-, and remove it from brake pedal -1- in direction of -arrow-.

Installing

Install in reverse order of removal, observing the following:

• Press in mounting until it can be heard to engage.

Removing and installing mounting bracket

Removing and installing mounting bracket, left-hand drive vehicles

Installing

• Remove footwell vent on driver side ⇒ Heating, air conditioning system; Rep. gr. 87; Air duct; Removing and installing footwell vent on driver side.
• Remove crash bar ⇒ General body repairs, interior; Rep.

  gr. 70; Dash panel cross member; Removing and installing crash bar.

• Remove centre console ⇒ General body repairs, interior; Rep. gr. 68; Centre console; Removing and installing centre console.
• Remove tunnel support cover ⇒ General body repairs, interior; Rep. gr. 70; Dash panel; Removing and installing tunnel support cover.
• Remove front sill panel moulding ⇒ General body repairs, interior; Rep. gr. 70; Trims, interior; Removing and installing front sill panel moulding.
• Remove lower A-pillar trim ⇒ General body repairs, interior; Rep. gr. 70; Trims, interior; Removing and installing lower A-pillar trim.
• ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo.
• Separate electrical connector -4- from accelerator pedal module -GX2- -1-.

• Pull floor covering -1- as far as possible towards rear.

• Remove filler -2-, expose nut -3- on mounting bracket.
• Unscrew nuts -1- to -5-.

• Remove mounting bracket.

If mounting bracket is to be renewed:

• Separate accelerator pedal module -GX2- from mounting bracket ⇒ Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220; Rep. gr. 93; Accelerator mechanism; Removing and installing accelerator pedal module [GX2].

All vehicles (continued)

Installing

Install in reverse order of removal, observing the following:

• Tighten nuts in the sequence -1- to -5-.

• ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo.

Tightening torques

• ⇒ Rep. gr. 46; Assembly overview - brake pedal
• Text

Removing and installing mounting bracket, right-hand drive vehicles

Removing

• ⇒ Heater, air conditioning; Rep. gr. 87; Air duct; Removing and installing footwell vent on driver side
• ⇒ General body repairs, interior; Rep. gr. 70; Central tube for dash panel; Removing and installing crash bar
• Disconnect electrical connector from accelerator pedal module -GX2-.
• ⇒ Rep. gr. 46; Removing and installing brake pedal, righthand drive vehicles
• Unscrew nuts -1- to -5-.

• Remove mounting bracket.

• Separate accelerator pedal module -GX2- from mounting bracket ⇒ Electric rear-wheel drive EIP220 and all-wheel drive EIA200, EIP220; Rep. gr. 93; Accelerator mechanism; Removing and installing accelerator pedal module [GX2].

All vehicles (continued)

Installing

Install in reverse order of removal, observing the following:

• Tighten nuts in the sequence -1- to -5-.

• ⇒ Rep. gr. 46; Separating brake pedal from and joining to brake servo.

Tightening torques

• ⇒ Rep. gr. 46; Assembly overview - brake pedal