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Volkswagen ID.4 Owners & Service Manuals

Volkswagen ID.4: Charging socket, with separate charging cable

Volkswagen ID.4 (E21) 2021-2026 Service Manual / Electric drive EIP220, EIA200, EIA210 / Electric drive systems / Charging socket, with separate charging cable

 Assembly overview - charging socket

Volkswagen ID.4.  Assembly overview - charging socket

  1. Bowden cable
  2. Actuator for high-voltage charging socket lock 1 - F498-
  • ⇒ Rep. gr. 93 ; Removing and installing actuator for high-voltage charging socket lock 1 [F498]
  1. Electrical connector
  2. Charging cable
  3. Bolt
  • Qty. 2
  • 7.5 Nm
  1. Cover
  2. Bolt
  • Qty. 4
  • 8 Nm
  1. High-voltage battery charging socket 1 - UX4-
  • ⇒ Rep. gr. 93 ; Removing and installing high-voltage battery charging socket 1 [UX4]
  1. Charging socket holder

Removing and installing high-voltage battery charging socket 1 [UX4]

The high-voltage battery charging socket 1 - UX4- will henceforth be referred to as "charging socket".

Removing

DANGER

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

  • Have a high-voltage technician (HVT) or a high-voltage expert (HVE) de-energise the high-voltage system.

CAUTION

The high-voltage battery can become extremely hot. This can cause injuries.

Take care not to burn your hands.

  • Put on protective gloves.
  • ⇒ Rep. gr. 93 ; De-energise high-voltage system .
  • Remove charging flap unit ⇒ General body repairs, exterior; Rep. gr. 55 ; Charging flap unit; Removing and installing charging flap unit .
  • Remove rear right wheel housing liner ⇒ General body repairs, exterior; Rep. gr. 66 ; Wheel housing liner; Removing and installing rear wheel housing liner .

Important

  • High-voltage wire -2- must be detached before disconnecting charging socket in wheel housing.
  • Unclip clips -1- and -3- in area of wheel housing.
  • Unscrew nut -4-.

Volkswagen ID.4. Removing and installing high-voltage battery charging socket 1 [UX4]

  • Remove soiling from electrical connectors using lint-free cleaning cloth and cleaning solution ⇒ Electronic parts catalogue (ETKA) .
  • Disconnect electrical connector -1- at top.
  • Disconnect electrical connectors -2- and -5-.
  • Detach Bowden cable -3- from actuator for high-voltage charging socket lock 1 - F498- -4-.
  • Lever off cover -6-.

Volkswagen ID.4. Removing and installing high-voltage battery charging socket 1 [UX4]

  • Release charging socket holder -1- in direction of -arrow-.

Volkswagen ID.4. Removing and installing high-voltage battery charging socket 1 [UX4]

  • Unscrew bolts -1-.
  • Disconnect high-voltage cable.

Volkswagen ID.4. Removing and installing high-voltage battery charging socket 1 [UX4]

  • Unscrew bolts -3-.
  • Detach charging socket -2- from holder -1-.

Volkswagen ID.4. Removing and installing high-voltage battery charging socket 1 [UX4]

Installing

Install in reverse order of removal, observing the following:

WARNING

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

  • Have a high-voltage technician (HVT) or a high-voltage expert (HVE) re-energise the high-voltage system.
  • ⇒ Rep. gr. 93 ; Re-energise high-voltage system .

Tightening torques

  • ⇒ Rep. gr. 93 ; Assembly overview - charging socket

Removing and installing actuator for high-voltage charging socket lock 1 [F498]

The actuator for high-voltage charging socket lock 1 - F498- will henceforth be referred to as "actuator".

Removing

DANGER

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

  • Have a high-voltage technician (HVT) or a high-voltage expert (HVE) de-energise the high-voltage system.
  • Remove high-voltage battery charging socket 1 - UX4- ⇒ Rep. gr. 93 ; Removing and installing high-voltage battery charging socket 1 [UX4] .
  • Release locking device -2-.
  • Remove actuator -1-.

Volkswagen ID.4. Removing and installing actuator for high-voltage charging socket lock 1 [F498]

Installing

Install in reverse order of removal, observing the following:

WARNING

High voltage can cause fatal injury.

Danger of severe or fatal injuries from electric shock or electric arcs.

  • Have a high-voltage technician (HVT) or a high-voltage expert (HVE) re-energise the high-voltage system.
  • ⇒ Rep. gr. 93 ; Re-energise high-voltage system .

Volkswagen ID.4 (E21) 2021-2026  Service Manual

Volkswagen ID.4 (E21) 2021-2026 Service Manual

Charging socket, with separate charging cable

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