Volkswagen ID.4: Roof trims

• Assembly overview  moulded headliner
• Removing and installing moulded headliner
• Installing roof reinforcement to body

Assembly overview  moulded headliner

1. Roof reinforcement

• Depending on equipment version
• ⇒ Rep. gr. 70 ; Installing roof reinforcement to body

2. Roof reinforcement

• Depending on equipment version
• ⇒ Rep. gr. 70 ; Installing roof reinforcement to body

3. Moulded headliner

• Depending on equipment version
• ⇒ Rep. gr. 70 ; Removing and installing moulded headliner

4. Plug

• qty. 2

5. Clip

• qty. 3

6. Clip

• Depending on equipment version
• qty. 16

7. Clip

• qty. 4

Removing and installing moulded headliner

Special tools and workshop equipment required

• pliers - T10558A

Removing

• Release upper A-pillar trims ⇒ "6.9 Removing and installing upper A-pillar trim"
• Release upper B-pillar trims ⇒ "6.12 Removing and installing upper B-pillar trim"
• Remove bench seat ⇒ Rep. gr. 72 ; Removing and installing bench seat/individual seats .
• Remove rear sill panel moulding ⇒ "6.8 Removing and installing rear sill panel moulding"
• Remove C-pillar trims ⇒ Rep. gr. 70 ; Removing and installing C-pillar trim .
• Remove sun visors ⇒ Rep. gr. 68 ; Removing and installing sun visor .
• Remove sun visor centre mount ⇒ Rep. gr. 68 ; Removing and installing sun visor centre mount .
• Remove front interior light - WX1- ⇒ Electrical system; Rep.

  gr. 96 ; Controls; Removing and installing front interior light [WX1] .

• Remove roof grab handles ⇒ Rep. gr. 68 ; Removing and installing roof grab handle .

Vehicles with glass panel

• Open sunroof roller blind.

All vehicles (continued)

• Release rear seat backrests, and fold them forwards.
• Move front seats to foremost and lowest position.
• When carrying out the steps below, always make sure that the pliers - T10558A- is positioned centrally in the retaining clips.

NOTICE

Risk of damage from incorrect handling.

• Do not kink moulded headliner.

• Unclip retaining clips -2- from moulded headliner retaining frame -1- using pliers - T10558A- .
• Hold moulded headliner -1- pretensioned in direction of -arrow- in such a way that released retaining clips -2- do not engage again.

Important

• The aid of an additional person is required for the subsequent work steps.

• While holding moulded headliner -1- in position, unclip retaining clips -2- in rear area.

Vehicles with glass panel

• Unclip retaining clips -1- all around.

All vehicles (continued)

• Disconnect electrical connector.

Important

• The aid of an additional person is required for the subsequent work steps.

• Carefully remove moulded headliner -1- through rear lid opening in direction of -arrow-.

Installing

Install in reverse order of removal, observing the following:

• Make sure that electrical wire is not trapped.

Installing roof reinforcement to body

Special tools and workshop equipment required

• electric cutter - V.A.G 1561A-
• hand-cartridge gun - V.A.G 1628-
• scraper - V.A.G 1561/20-

Removing

• Remove moulded headliner ⇒ Rep. gr. 70 ; Removing and installing moulded headliner .
• Cut roof reinforcements -1- and -2- into approx. 6 cm wide strips -3-.
• Pull strips -3- in direction of -arrow- off roof.
• Remove adhesive residue using electric cutter - V.A.G 1561A- and scraper - V.A.G 1561/20- .
• If the paintwork structure is damaged when the roof reinforcements are removed, repair paintwork damage according to the ⇒ Paintwork structure specifications.
• On vehicles with 2 bitumen mats behind the roof reinforcement -2-, the mats must be completely removed before installing the new roof reinforcement.

Installing

Important

• Observe processing instructions for the adhesive when installing roof reinforcements.

• Using hand-cartridge gun - V.A.G 1628- , apply 1-component assembly adhesive ⇒ Electronic parts catalogue (ETKA) in beads -3- of 6 mm in diameter to roof reinforcements -1- and -2- in accordance with the following dimensions:

• Dimension -a- = 95 mm
• Dimension -b- = 105 mm
• Dimension -c- = 20 mm
• Dimension -d- = 21 mm

• Position front roof reinforcement -1- according to dimension -a- centrally on roof, and press it on across entire surface.

• Dimension -a- = 56 +- 3 mm from rear sheet-metal edge.

• Position rear roof reinforcement -2- according to dimension -b- centrally on roof; and press it on across entire surface.

• Dimension -b-: 24 +- 3 mm from front sheet-metal edge.

• Install moulded headliner ⇒ Rep. gr. 70 ; Removing and installing moulded headliner .