Volkswagen ID.4: Bonding plastic attachments

Bonding crack up to length of 100 mm

• ⇒ Rep. gr. 52 ; Repair deformations

Important

• Both sides of the crack must face each other in relieved condition.

• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products
• Sand repair area with a commercially available angle grinder -A- and P80 grit sandpaper.

Note

The size of the widening surface depends on the size and material thickness of the body attachment.

• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
• Sand repair area with a commercially available orbital sander -A- and P120 grit sandpaper.
• Blow out sanding residues.
• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

• Apply primer -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .

• Measure and adapt fabric -1-.

Important

• Fabric -1- must generously cover the crack in the body attachment -2-.

• Apply 2 cm of adhesive bead -arrow- on test piece.
• Make sure that both components of the plastic adhesive -Aare completely mixed.
• Apply plastic adhesive -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .

• Position fabric -1-, press it on with a commercially available spatula -A-, and spread applied plastic adhesive.

• Apply plastic adhesive -A- on fabric -1- ⇒ Rep. gr. 52 ; Processing instructions - original products .
• Use a commercially available spatula to spread adhesive bead -arrow-.

• Clean outer side of repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
• Apply plastic adhesive, and use a commercially available spatula -A- to spread adhesive bead -arrow-.

• Sand repair area with a commercially available orbital sander -A- and P150 grit sandpaper.
• Blow out sanding residues.
• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Bonding scratches

If plastic attachments are deformed:

• ⇒ Rep. gr. 52 ; Repair deformations .

Continued

• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products
• Sand repair area with an orbital sander -A- and P120 grit sandpaper.
• Blow out sanding residues.
• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

• Apply primer -A- ⇒ Rep. gr. 52 ; Processing instructions - original products

• Apply 2 cm of adhesive bead -arrow- on test piece.
• Make sure that both components of the plastic adhesive -Aare completely mixed.
• Apply plastic adhesive -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .
• Use a commercially available spatula to spread adhesive bead -arrow-.

• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
• Sand repair area with an orbital sander -A- and P150 grit sandpaper.
• Blow out sanding residues.
• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Bonding holes up to a diameter of 30 mm

• Rep. gr. 52 ; Preparing plastic repairs .

Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

• Sand repair area with an orbital sander -A- and P120 grit sandpaper.
• Blow out sanding residues.
• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

• Apply primer -A- ⇒ Rep. gr. 52 ; Processing instructions - original products .

• Apply 2 cm of adhesive bead -arrow- on test piece.
• Make sure that both components of the plastic adhesive are completely mixed.
• Apply plastic adhesive ⇒ Rep. gr. 52 ; Processing instructions - original products .
• Use a commercially available spatula to spread adhesive bead -arrow-.

• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .
• Sand repair area with a commercially available orbital sander -A- and P150 grit sandpaper.
•  Blow out sanding residues.
• Clean repair area with plastic cleaner ⇒ Rep. gr. 52 ; Processing instructions - original products .

Repairing deformationsWelding plastic attachments